EVA foam injected products

How much is EVA foam?


EVA foam, or Ethylene-Vinyl Acetate foam, is a versatile and widely used material that has found its way into our everyday lives in more ways than we might realize. Whether you're an avid DIY enthusiast, a craftsperson, or an industrial designer,  EVA foam is likely a material you've come across at some point. From cushioning in your sneakers to protective padding in  sports equipment, cosplay armor to floor mats, EVA foam's applications are diverse and ever-expanding.

If you're considering a project that involves EVA foam or are just curious about the cost of this flexible material, you've come to the right place. In this blog, we explain the factors that influence its price, helping you understand how much you can expect to pay for this essential material. 

Key Takeaways

  • EVA foam is durable, water-resistant, lightweight, and flexible, making it a popular choice for various applications.
  • The price of EVA foam is affected by factors such as thickness, density, color, and order quantity.
  • When comparing EVA foam prices with other materials, it is important to consider its affordability, versatility, and durability.
  • EVA foam is cost-effective due to its wide range of thicknesses and densities, longevity, and resistance to wear and tear. You should look for competitive prices, reliable shipping options, and discounts on bulk orders when purchasing EVA foam.

What Is EVA Foam?

Ethylene Vinyl Acetate (EVA) foam is a lightweight, versatile, and highly adaptable material known for its shock-absorbing and cushioning properties. Composed of a copolymer of ethylene and vinyl acetate, EVA foam is characterized by its excellent flexibility, durability, and resistance to UV radiation and water. High-quality polyolefin foam, such as the  XL EXTRALIGHT® technology created by  Foam Creations is additionally free of phthalates, heavy metals, and latex, so it is safe, soft, and easy to clean. 

It is commonly used in various applications, such as footwear insoles, sports equipment padding, cosplay costumes, exercise mats, automotive interiors, and protective packaging due to its ability to absorb impact, provide comfort, and mold easily into various shapes. EVA foam comes in different thicknesses, colors, and densities, making it a preferred choice for crafters, DIY enthusiasts, and industrial designers alike.

Different Types of EVA Foam Products

EVA foam is a versatile material that is used to create a wide range of products, thanks to its excellent shock-absorbing properties, durability, and flexibility. Here are some different types of EVA foam products commonly found in various industries:

  • Footwear Insoles: EVA foam is frequently used to make comfortable and supportive insoles for shoes. These insoles provide cushioning and arch support, making them a popular choice for athletic shoes, work boots, and casual footwear.
  • Sports and Exercise Equipment: EVA foam is used to create protective padding in sports equipment, such as helmets, shin guards, and knee pads. It's also utilized in yoga mats and exercise equipment to provide cushioning and grip.
  • Cosplay and Costume Accessories: Cosplayers often use EVA foam to craft detailed costume pieces, like armor, masks, and props. Its ability to be easily cut, shaped, and painted makes it a favored material for intricate designs.
  • Automotive Components: EVA foam is found in various automotive components, including headliners, door panels, and gaskets. Its lightweight and sound-dampening properties contribute to enhanced comfort and reduced noise in vehicles.
  • Gaskets and Seals: EVA foam is used in the manufacturing of gaskets and seals due to its resistance to chemicals and moisture. It helps create effective seals in applications like HVAC systems, electronics, and automotive engines.
  • Packaging and Case Inserts: EVA foam is commonly employed for protective packaging and case inserts. It securely cushions delicate items during shipping and storage, preventing damage. This includes camera cases, tool cases, and packaging for fragile electronics.
  • Archery Targets: EVA foam is used in archery targets due to its ability to stop arrows and reduce their speed. It's a cost-effective alternative to traditional straw or foam targets.
  • Soundproofing and Acoustic Panels: EVA foam's sound-dampening properties are harnessed in acoustic panels and soundproofing applications, especially in home theaters, recording studios, and noisy industrial settings.
  • Children's Play Mats: Soft and shock-absorbent EVA foam mats are a popular choice for children's play areas, offering a safe and comfortable surface for play and learning.
  • DIY and Crafting Materials: Crafters and DIY enthusiasts use EVA foam sheets and rolls to create a wide range of projects, from home décor and cosplay costumes to custom phone cases and accessories.
  • Medical Orthotics: EVA foam is used in orthotic insoles and prosthetic components due to its cushioning properties and ability to conform to the shape of the foot or limb.
  • Boat and Marine Flooring: EVA foam, often referred to as marine or boat decking, is a popular choice for boat flooring due to its non-slip surface, comfort underfoot, and resistance to water and UV radiation.
  • Custom molding products: If you require custom shapes for your project, you can opt for custom-molding services from specialized companies such as Foam Creations. Our Foam expertise allows us to tailor the material to fit your exact requirements. We can also work alongside you to build a product from scratch.

These are just a few examples of the diverse range of products that utilize EVA foam. Its adaptability and combination of protective qualities with comfort have made it a sought-after material in various industries, from fashion and sports to construction and manufacturing.

The versatile uses of EVA foam manufacturing products

Is EVA Foam Cost-Effective?

EVA foam is widely regarded as a cost-effective material across a multitude of industries. Its economical production methods make it readily accessible and affordable, enabling both individuals and businesses to incorporate it into various projects without significantly impacting their budgets. Moreover, EVA foam's outstanding durability and resistance to wear and tear contribute to long product lifespans, reducing the need for frequent replacements and thus saving on ongoing expenses. 

Its low maintenance requirements are an additional cost-saving feature, particularly in applications like flooring and packaging, where minimal upkeep is required to keep the material in excellent condition. The versatility of EVA foam further bolsters its cost-efficiency. Its adaptability allows it to serve multiple purposes, eliminating the need for a range of specialized materials.  This not only simplifies procurement but also reduces the costs associated with managing and storing multiple materials. 

What Factors Affect the Price of EVA Foam?


The price of EVA Foam is influenced by several factors, with thickness being a key determinant. Thicker EVA Foam sheets generally command a higher cost due to the increased material required and the enhanced durability they offer, making them a popular choice for applications like cosplay armor and sports gear.


Color is another factor that affects the price of EVA Foam. While standard white or black EVA Foam sheets are often more affordable, colorful or glitter foam sheets come at a premium due to the additional cost of pigments. The appeal they hold for crafters and cosplayers looking to create eye-catching costumes and props allows manufacturers to charge more as the demand for color foam for crafting projects is high.


Individuals who require more complex custom pattern shapes when using EVA foam can expect the cost to be higher. Most manufacturers set their EVA foam price by the sheet, so if you are looking for more complex designs, it will cost more. Although companies that offer  end-to-end EVA foam manufacturing services charge a little extra, the simplicity of the process allows them to cut costs in other departments as they don’t have to outsource the manufacturing process to multiple companies. 


Quantity is a significant price influencer as well. Buying EVA Foam in larger quantities can lead to reduced prices per unit, making it more cost-effective for bulk orders or larger projects. This can be advantageous for those in need of ample foam for sports gear production, yoga mats, or other specialized applications.

The Benefits of Using EVA Foam

Using EVA foam provides a multitude of benefits. This versatile material is widely used in various industries due to its unique properties and characteristics. 


One of the main advantages of using EVA foam is its  durability. It is resistant to wear and tear, making it ideal for long-lasting projects. Whether you are creating cosplay costumes or crafting intricate art pieces, EVA foam can withstand frequent handling and maintain its shape over time.


Another benefit of EVA foam is its  closed-cell structure. This feature makes it water-resistant, preventing moisture absorption that could damage the material or compromise the integrity of your projects. Additionally, this property ensures that any liquid spills can be easily wiped off without leaving stains or causing damage. In addition to being closed-cell, the best products are cross-linked to provide additional security.

What is the difference between closed-cell foam and open-cell foam?

Shock Absorption

EVA foam is renowned for its exceptional shock-absorbing properties. It effectively cushions impacts, making it a top choice for applications like athletic footwear, helmet liners, and protective padding.


The foam's soft and flexible nature provides excellent comfort, making it ideal for insoles, orthopedic footwear, and yoga mats. Its cushioning effect can reduce fatigue and pressure on the body during prolonged use.


EVA foam is highly versatile and can be easily cut, shaped, and molded into various forms. This adaptability is valued by DIY enthusiasts, cosplayers, and industrial designers who require a customizable material for their projects.


Furthermore, EVA foam is lightweight yet sturdy, making it easy to work with and transport. Its flexibility allows you to cut it into various shapes and sizes effortlessly. Whether you need small details or larger pieces for your projects, EVA foam can be easily manipulated to suit your requirements.


EVA foam exhibits insulating properties, which can be advantageous in applications that require thermal or electrical insulation. It is often used in the construction of protective cases and packaging for sensitive electronics.

Noise Reduction

EVA foam can effectively dampen sound and vibrations, making it an ideal choice for acoustic insulation in buildings, automotive interiors, and audio equipment.


EVA foam is non-toxic, and its closed-cell structure prevents the growth of bacteria and fungi, making it suitable for applications where hygiene is crucial, like in food processing and medical equipment.


EVA foam is cost-effective and offers an excellent balance between performance and price, making it a budget-friendly choice for various projects.

EVA foam manufacturing services

Buy EVA Foam at the Best Price

EVA and other polyolefin foam is ideal for a wide range of products and finding a company who can provide high-quality custom foam products can be difficult. That is where Foam Creations come in. We are a leading manufacturer in specialized foam injection molding thanks to our advanced technology that creates custom durable and lightweight polyolefin foam made without phthalates, heavy metals or latex. 

We are able to provide affordable services thanks to our end-to-end business model in which we work alongside businesses to develop their products from scratch. Our services include:

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