Celebrating 30 Years of Innovation and Excellence at Foam Creations
This year, Foam Creations proudly marks three decades of unwavering commitment to innovation, quality, and partnership in …
Exclusive Molded Foam, Customized For Your Product Design And Specification
Are you developing an innovative new product and are looking to benefit from foam injection molding? Looking for a partner that can support your project from the initial design to manufacturing of foam molded product? Say hello to Foam Creations - leader in closed cell foam injection molding manufacturing.
Foam Creations is the leading North American company that specializes in closed-cell foam injection molding for a wide array of products. We support both brand-name and niche manufacturers in creating one-of-a-kind products, using our unique EVA foam technology.
With decades of experience in foam injection molding and the mastermind behind the world-renowned CrocsTM footwear company and its foam injection molding clogs, Foam Creations has the proven track record and know-how to get any innovation project done—on time and according to spec.
Contrary to traditional EVA foam manufacturers, Foam Creations compounds a wide range of proprietary Polyolefin resins to manufacture any type of custom foam moldings. Our exclusive injection-molded XL EXTRALIGHT® is free of phthalates, heavy metals and latex, making it very safe, soft and easy to clean. What’s more: it’s soft, lightweight, 100% waterproof and chemical-resistant. XL EXTRALIGHT® can be used for a variety of different applications.
If you’re looking to go beyond conventional EVA foam products and take advantage of superior properties of XL EXTRALIGHT®’s premium injected molded foam, then you’ve come to the right place.
Discover our foam injection molding portfolio
Thanks to our next-generation injection molded EVA foam and long-standing expertise in developing foam injection molding products, Foam Creations has carved an enviable niche in the industry for its market-driven mindset, unsurpassed quality, localized services, production capacity and unprecedented delivery speed.
At Foam Creations, we don’t “just” supply foam injection molding services. We offer end-to-end product development services that leverage the stellar performance of our XL EXTRALIGHT® foam to manufacture ahead-of-the-curve products that make significant impact in their respective markets.
For over 20 years, Foam Creations has been providing foam injection molding services that cater to a wide range of industries, including the medical, protective gear, water sport accessory, seating, spa and footwear sectors.
No matter what type of consumer goods or B2B project you have, we can help you develop a custom product using our injection molded XL EXTRALIGHT® foam.
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Foam Creations helps you choose the best EXTRALIGHT® foam for your custom molding project. Our superior Polyolefin-based material is phthalate, heavy metal, and latex-free, ensuring safety. It's 100% waterproof, soft, and easy to clean. Our strength lies in EXTRALIGHT® custom foam molding technology.
With our in-house design department, Foam Creations collaborates closely with clients to enhance the design of their molded foam products. With 20 years of contributions to revolutionary foam products (like Crocs, balls, pillows), we've become a global expert in XL EXTRALIGHT® custom foam molding.
After product design, we recommend crafting a foam prototype—a crucial step to validate design functionality before moving on to foam manufacturing in the development process.
Foam Creations oversees the production of molds for foam injection molding, utilized in our Canadian and Mexican manufacturing plants. Our team manages this crucial step in developing your molded foam products.
Foam Creations produces EVA foam products, including XL EXTRALIGHT®, in Canadian and Mexican manufacturing plants for fast development, high quality, and on-time delivery while keeping transportation costs low. As a foam fabricator, top priority is maintaining superior quality and flawless control over clients' specifications.
Find out more about our foam injection molding servicesFoam Creations, a leading foam fabrication services company, caters to a wide range of industries across North America. Our commitment to delivering flexible foam solutions extends to markets such as healthcare, sports, and more. With vast experience in foam injection technology, our company utilizes state-of-the-art equipment to meet diverse specifications and provide custom foam molding solutions for an extensive range of applications.
Foam Creations excels in using EVA and polyolefin foam for the production of medical devices. Our custom foam molding ensures the creation of ergonomic and durable components for surgical equipment, rehabilitation aids, and other healthcare solutions.
From protective gear to buoyant components, Foam Creations leverages these foam materials to enhance the comfort, safety, and functionality of sporting equipment.
Foam Creations is at the forefront of incorporating EVA and polyolefin foam into the footwear industry. Our custom foam products, including shoe soles, provide exceptional cushioning, flexibility, and durability, catering to the unique needs of both casual and athletic footwear.
Unleash creativity with Foam Creations' custom foam molding services using EVA and polyolefin foam. Our expertise in foam fabrication ensures the realization of custom foam products tailored to your specific requirements.
This year, Foam Creations proudly marks three decades of unwavering commitment to innovation, quality, and partnership in …
A cornerstone of the strategic advantage offered by North American manufacturing, particularly when partnering …
Don’t settle for traditional EVA foam injection. Create a superior product using Foam Creations’ closed-cell foam injection molding services!
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