Injection molded foam for veterinary applications

Flame-Resistant XL EXTRALIGHT® Closed-Cell Foam

04/04/25

Some of our XL EXTRALIGHT® FR foam formulations have recently been tested and passed UL 94 V-0 certification, reinforcing their reliability in critical applications and demonstrating their ability to self-extinguish.

Innovations in Flame-Resistant XL EXTRALIGHT® Closed-Cell Foam by Foam Creations

In today's evolving industrial landscape, there is a growing demand for materials that offer both superior performance and enhanced safety. Foam Creations, a recognized leader in the production of advanced closed-cell foam and XL EXTRALIGHT® products, is proud to introduce our latest advancement: our new flame-resistant (FR) foam. This innovative foam has been developed to meet stringent industry standards and is highly suitable for diverse applications, including seating, furniture, and specialized medical equipment.

Why Flame-Resistant Materials Matter

The integration of flame-resistant materials is crucial for enhancing product safety and longevity across various sectors. Whether ensuring reduced flammability in public transportation seating or creating a more secure environment in healthcare facilities, FR materials significantly contribute to user safety and regulatory compliance. Recognizing this imperative, Foam Creations has dedicated significant effort to developing FR foam that not only inhibits flame spread but also maintains the exceptional performance characteristics of our standard foams.

Introducing Our New FR XL EXTRALIGHT® Closed-Cell Foam

Leveraging our extensive expertise in closed-cell foam injection molding and our commitment to continuous innovation, Foam Creations' new FR foam is engineered to provide substantial benefits across various industries. Our materials incorporate the latest scientific advancements to deliver robust flame resistance while retaining the desirable qualities that make our foams highly sought after. These qualities include superior durability, inherent water resistance due to its closed-cell structure, excellent shock absorption, and remarkable versatility in design and fabrication.

Benefits for Key Industries

Seating Solutions

For manufacturers of seating across automotive, aerospace, rail, and stadium applications, our FR foam provides a critical safety enhancement without compromising comfort or durability. The closed-cell structure ensures long-term performance and ease of maintenance, while the flame-resistant properties contribute to passenger safety and regulatory adherence. By partnering with Foam Creations, businesses gain access to reliable North American manufacturing, leading to expedited lead times and a more secure material supply chain.

Furniture and Furnishings

Safety regulations are increasingly rigorous within the furniture industry. Our FR foam is ideally suited for integration into a wide array of furniture products, significantly enhancing fire safety in residential and commercial environments. Our capabilities in custom foam molding allow for the creation of diverse shapes and densities, enabling the production of comfortable and supportive furniture that also complies with strict fire safety standards.

Adaptive Devices and Medical Applications

For specialized equipment supporting individuals with disabilities and for certain medical device applications, the use of biocompatible and flame-resistant materials is paramount. Foam Creations' FR foam can be precisely tailored to meet specific requirements for comfort, support, and safety in these critical sectors. Our commitment to high quality and adherence to stringent standards ensure the suitability of our materials for healthcare settings.

Notably, some of our latest FR foam variants have successfully achieved UL 94 V-0 certification, demonstrating our unwavering commitment to safety and compliance, including the ability to self-extinguish.

Other Potential Uses

Foam Creations' FR foam exhibits exceptional versatility, extending its utility to numerous other industries. From protective packaging demanding elevated safety features to components within construction and industrial machinery, our custom-engineered closed-cell foam can be designed to fulfill specific performance and safety criteria. Our advanced foam injection molding capabilities enable us to produce complex geometries with consistent quality, even in high-volume production scenarios.

Why Choose Foam Creations for FR Foam Solutions?

  • Enhanced Safety: Our FR foam is formulated to inhibit flame spread, significantly improving product and environmental safety.
  • Exceptional Performance: Clients benefit from the inherent durability, comfort, and other crucial attributes characteristic of our closed-cell foams.
  • Customization Capabilities: We utilize advanced injection molding processes to create FR foam components precisely engineered to your specifications.
  • Reliable North American Supply: Our North American manufacturing ensures consistent quality, faster delivery, and reduced supply chain disruptions.
  • Standards Compliance: Our FR foams are developed to meet the most rigorous industry regulations.

Partner with Foam Creations for Your FR Foam Needs

Foam Creations is dedicated to providing innovative and dependable foam solutions that address the evolving requirements of our clientele. Our new line of flame-resistant closed-cell foams represents our latest stride in advancing product safety and performance. We invite you to contact us today to discuss your specific requirements and discover how our advanced FR foam can benefit your products and industry. Further information regarding our capabilities is available on our North America page or by exploring our comprehensive Material options.

Industry Potential Benefits of Foam Creations' FR Foam
Seating (Automotive, Public Transport, Stadiums) Improved fire safety, enhanced durability, water resistance, superior comfort, and regulatory compliance.
Furniture Increased fire safety for residential and commercial spaces, design flexibility, and comfortable support.
Adaptive Devices & Medical Safer for sensitive applications, customized comfort and support, and adherence to high standards.
Protective Packaging Additional fire safety for delicate items during transit and storage.

Conclusion: Setting New Standards in Material Safety and Performance

The introduction of flame-resistant XL EXTRALIGHT® closed-cell foam by Foam Creations signifies a major advancement in material science. By combining the inherent benefits of closed-cell foam with enhanced flame resistance, we continue to deliver innovative solutions that prioritize safety, durability, and performance across a multitude of industries. Our unwavering commitment to quality and advanced manufacturing processes ensures that engineers and manufacturers can confidently rely on XL EXTRALIGHT® FR closed-cell foam to meet the evolving demands for safer and more reliable products. To explore how our closed-cell foam solutions can benefit your specific applications, please contact us directly or visit our website.

This includes recent successful testing of several formulations that passed the stringent UL 94 V-0 standard, ensuring peace of mind for engineers and designers, and confirming their self-extinguishing properties.