Material

The original foam injection molding  XL EXTRALIGHT® is an extraordinary lightweight material. It is:

  • Light
  • Flexible
  • Comfortable
  • Closed-cell
  • Cross-linked
  • Water and UV resistant
  • Highly performant
  • Versatile

The synergy between foam injection molding XL EXTRALIGHT® material and product design is the key in terms of foam molded products development success. At Foam Creations, our chemist team is focalised to develop new formulations of XL EXTRALIGHT® material adapted to your needs. Over the last 20 years, we have developed and produced dozens of our first-class closed-cell foam injection molding XL EXTRALIGHT® formulations, with a wide range of great properties. Our reticulated foam material is greatly superior to regular self skinning foam and EVA injection molded foams. XL EXTRALIGHT® is free of phthalates, heavy metals, latex, making them very safe.

We are the North American and world leader in XL EXTRALIGHT® reticulated foam, with specific formulations for heat, abrasion, fire resistance and shock absorption. The Foam Creations team is always ready to assist you in selecting the best injection molded foam material for your custom foam molding projects.

Self skinning foam, molded EVA foam or reticulated foam are all highly appreciated for their properties. Our original XL EXTRALIGHT® foams are unique and will meet your highest expectations.